You are currently viewing Ryobi Chain Saw fuel lines help
Replace fuel Lines Ryobi Saw

Ryobi Chain Saw fuel lines help

Ryobi Chain Saw fuel lines help, awesome install tips in, this post gets you results.

Simply because it covers what you need to know do the job.

Also because there are a lot of pictures with import areas marked out.

You will certainly find useful text explaining what you need

and also information about how to do the repair.

Yes there is lots of information and videos online about the Ryobi saw fuel lines.

However, they all are not correct or key parts of video

may not show what you need.

As a result you can spend unneeded time on the project and end up

with a faulty repair job. If you choose the wrong one.

One of the benefits of this post is the pictures. You keep them there

until you have studied the parts you need.

Unlike a video, which you have to keep going back and forth

and pausing to see what your looking for.

Ryobi Chain Saw fuel line help

While removing and replacing Ryobi fuel lines

can be hard if you have never worked on one before.

Remember this, things are hard when you don’t know.

With this post, the don’t know is removed.

When you follow the post you will discover some helpful tips

Ryobi Chain Saw fuel lines help

on how to do a Ryobi fuel lines repair job.

Before you start tear down

Because your Ryobi Saw may have had modifications when it was built.

Or someone before you could have changed a part.

Here is a few back up tips.

First of all take pictures and notes, they can be your back up.

When possible mark parts in an area that will help identify how they line up.

A tiny dot of White Out works well.

Ryobi Chain Saw Fuel Lines help

There are detailed photos and written information in this post to help guide

you through the process. Study some of the photos

they explain how the system works.

If you have read the post to here you are about ready to begin.

Getting ready

Most important of all

Have all new parts / hoses etc.

Tools

you will need T20 torx bit /

10mm socket and ratchet

Thin strong string

Needle nose pliers.

The saw must be cleaned before starting the job.

Because you have to avoid getting dirt in fuel tank or fuel lines.

Ryobi Chain Saw Fuel Line help

Start here, remove air filter cover shown.

Turn nut to the left (anticlockwise.)

How to Remove air filter cover nut
Ryobi Chain Saw Fuel Lines
Air filter cover removal Ryobi chain saw

Next remove air filter by turn nut to left (counterclockwise).

How to remove air filter nut.
Ryobi Chain Saw fuel Lines
Air filter Ryobi chain saw

Now you are ready to pull spark plug wire off of plug only.

Once wire is off, remove the spark plug. Turn left (counterclockwise).

Disconnect spark plug wire from plug, Remove spark plug.
Ryobi Chain Saw Fuel Lines
Ryobi chain saw spark plug

As can be seen remove idle screw cover by tilting front up and pull out.

Remove idle screw cover to allow top cover to come off.
Ryobi Chain Saw Fuel Lines
How to get access to fuel lines

Now raise choke lever up and back from knob end.

It is unnecessary to remove or disconnect lever.

Raise choke up out of the way.
Ryobi Chain Saw Fuel Lines

The plastic top cover, covering the head has

4 T20 Torx screws that need to be removed.

Screws shown in next three photos.

This first screw in white circle near front large handle.

Top cover (plastic head cover)

Location of two more screws. Inside of head cover.

To remove plastic head cover screws here are 2 of 4 T20 torx screws. Provides access to fuel  lines.
Ryobi Chain Saw Fuel Lines
How to remove fuel lines Ryobi chain saw

As can be seen you only have one screw in this photo to remove

that’s the one in the white circle.

Remove third T20 Torx screw. Total of 4 screws shown in pictures. Necessary for plastic head cover  (top cover) removal to obtain access to fuel lines.
Ryobi Chain Saw Fuel Lines Help
Remove T20 screw in circle to take of plastic head cover

Once you have removed top cover, remove rubber dust shield.

in circle.

Remove rubber dust shield. Ryobi saw fuel lines
Install fuel lines Ryobi saw.

Primer Ball Explained.

This photo will help you figure out where the hoses go.

Because if you zoom in you can see the hose connection points

are different. It also shows the release clip so you can pull it out

to remove hoses/lines.

Primer Ball information
to remove hoses and Primer Ball. Plus reinstall information.
Where and how hoses go Ryobi Chain Saw

Ryobi Chain Saw fuel lines removal

See picture above.

Primer ball has a locking/release tab.

You can see in the picture the locking tab is opposite of the small tube.

Small tube goes up on install .

Study locking tab on Primer Ball for its location.

Gently pushing the tab should release the Primer ball.

Pull off fuel lines.

Remove fuel lines from carburetor.

Pull the fuel line off and pull fuel lines out of tank.

This photo shows holes on top of tank where fuel lines go.

looking from the rear. Zoom in for closer look.

Where fuel lines go into tank. Ryobi chain saw
Ryobi fuel line holes on tank

Getting ready for the install

Study the photo below it will help you understand

how the system works. Don’t worry there will be more informational photos.

Sorry writing is on the small side on some photos. Had to rework photos

as they would not work on mobile phones.

Zoom in to see more detail

Ryobi chain saw Fuel Lines explained
How to change Ryobi chain saw fuel lines

Ryobi Saw Fuel Lines

With the tank empty and hoses removed you are ready to start.

Ryobi Saw Fuel Lines

Ryobi Saw Fuel Lines, instructions will make it as easy as possible.

Try not to jump a head, there are some tips that can make it easier for you.

Thin strong string is a big help in installation.

I don’t recommend wire it can kink and get stuck,

You are going to feed the string from the top down into the tank and out

the fuel cap opening

Only install one string then the fuel line at a time, that way you won’t mix them up.

I recommend the hole on the right first (looking from the rear).

My reason is the one on the left can get in the way if done first.

Be sure to pull new fuel line out of tank about 6-8 inches.

Most importantly, do not cut lines until you measure enough fuel line

to reach its connection point on top side of tank.

Preparing the fuel lines

Look at the next photo.

Cut end of fuel hose
Ryobi Chain saw fuel line install

Cut fuel line end going into the tank like in the picture.

Installing over flow fuel line.

Here is the clever part.

Feed the string all the way through the fuel line

Feed string through fuel line
Tie a washer on end of string

Tie a washer or nut on the top end of the string.

Make sure it is large enough that it can’t pull into the hose.

Coat the cut end of the hose with

a very thin coat of the same oil you mix in your gas.

At the top of the tank on right side looking from the rear.

Start the fuel line in the hole by hand.

Guide fuel line with one hand and pull on string coming out of fuel cap

opening with the other.

Feed the fuel line three inches into tank and stop.

Cut the washer or nut off and pull out the string. the top end of the hose cut to length

to fit on the long tube on the primer ball.

Doing the left side Fuel Line the smart way

Now you are ready to do the left side.

Cut the fuel line as in the photo.

Looking from the rear, feed the string trough the top left hole.

Pull it out of tank through the gas cap hole.

Pull enough string out to feed through the fuel filter lines length.

After the string is through the fuel line tie a washer at the end of string coming out of fuel line.

Coat fuel line with oil.

How to feed Fuel Line into tank and up

Again, you will use one hand to feed and one hand to pull.

This part is a little tricky. The benefit is worth the effort.

With the thin pointed part of the cut end facing up.

Pull on string holding tension on fuel line, slowly feed into tank.

Try not to let fuel line twist over.

The reason for this, is the thin end will start in the hole quicker.

Feed Fuel Line out of top with enough to reach left front of carburetor.

DO NOT JUST PUSH FUEL FILTER INTO TANK

Many videos say just push fuel filter into the tank.

There is a place in the tank to hold the filter. (See next photo)

Attach fuel filter to Fuel Line install in holder in tank.

Fuel Filter has a holder inside tank it must be installed there
Fuel Lines and filter install Ryobi Chain Saw

Hose connections

Looking from the rear, Primer ball short tube hose connects on left front bottom of carburetor.

Pumping Primer ball creates a suction on the left side of the carburetor which pulls gas

from the filter in the tank into the right side of the carburetor.

The hose on the long tube of the Primer ball discharges overflow fuel back into the tank.

That’s the first Fuel Line you ran.

Connect it to the longer tube on the Primer Ball.

Fuel Lines connections explained Ryobi chain Saw
Fuel Line details Ryobi Chain Saw

CHECK OUT MY YOUTUBE VIDEOS

https://www.youtube.com/channel/UC8PsywQDzYob-TeEiy9Xx8A

Remove stuck bit in Ryobi Impact

https://www.watermitigationadvice.com/remove-stuck-bit-in-ryobi-impact/

Subscribe
Notify of
guest
0 Comments
Oldest
Newest Most Voted